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Team STA offers this solution for customers who are looking for value through reduction in cycle time. This solution is offered in two ways:
a) Cycle time reduction of particular operation: In this process, the cycle time of particular operation is reduced. This particular operation may be the most time consuming AND/OR bottleneck process and/or the root cause for rejection. The customer gets the benefit of the focused approach of the STA team towards this aim.
b) Cycle time reduction of total component: In this solution, the entire manufacturing process of component is analysed with a fresh outlook. The cycle time of every single operation is evaluated and efforts are put towards reducing it so as to get a much shorter cycle time than before.
The customer gets a large and measurable benefit, as every aspect of every operation is examined “under a microscope”. Many customers of Sanjay Tools using this solution have converted their loss making components to profit making products.
This solution is for the customers who are looking for value added inputs through reduction in tool cost. This solution is offered in two ways:
a) Tool cost reduction of particular operation: It is seen in machining components that 80% of tool cost is spent on 20% of operations. The STA team identifies these 20% operations where tool cost is 80% ,and works on it to reduce the tool cost. This activity gives a large and rapid impact of reduction in the total tool cost of any particular component.
b) Tool cost reduction of total component: A fresh look for total tool cost reduction is recurring necessity to for production to remain efficient and competitive. In-house manufacturing and engineer teams are always busy with day to day activities and new projects. An STA team member is a very useful resource for such cases. We work on the tool cost of each and every operation of the component manufacturing process, and propose new approaches and technologies to reduce the total tool cost of the component.
Manufaturers often find it difficult to spare time to develop new compoments, especially when requirements come in big numbers. At other times, manufacturers also want a second opinion on new development before making an offer to their customers.
The team at Sanjay Tools has the ability to study and offer a complete solution in the form of Tool Cost and Total Cost to manufacture a particular component. We commit first time write and this helps our customer to reduce their development time and cost.
